3-way ball valve

Air drive type ball diverter valve

Features

Aishin Industrial Corporation’s powder and granular pneumatic transfer system 3-way ball valve
Regarding pneumatic transfer system, diverter valve is equally important along with rotary valve. That’s why Aishin Industrial Corporation – a specialty manufacturer of powder and granular machinery – is useful. Similar to the know how cultivated for many years for rotary valves, we have enhancedthe product structure of diverter valves with accumulated actual results.

  • Highly stiff, light weight compact body(Stress distribution light weight highly stiff design as per 3-D auto stress analysis)
  • Standard and food compatible specifications(Vast experience and actual results of delivery to food product factories)
  • Adopted mechanism for reduction in damage in transferring material
  • Use sheet protector standard
  • High seal with Teflon touch
  • Free divergent direction due to combination with body cap
  • Complying with broad caliber up to 40A~250A

Actual result

  • Food items, chemical, battery material others
Detailed information of this product

Specifications

Fluid Powder or granular raw material multi-phased with air or inactive gas
Connecting port (Compliance up to 40A~250A) JIS5K/10K,ANSI150lb, Ferrule etc.
Fluid pressure -0.05~0.6MPa
Fluid temperature ~120℃
Material Casing, ball SCS13
Drive Rack and pinion type air actuator
Position detection Limit switch

3-way ball valve (Motorized)

Motorized ball diverter valve

Features

  • Smooth operation with high torque electric actuator
  • Power consumption 150VA, compressor piping not required
  • Lightweight and compact than air drive type
  • Can be used for every powder and granular and rich in actual results
  • Adopted mechanism for reduction in damage in transferring material
  • Sheet protector standard adopted
  • High seal with Teflon touch
  • Free divergent direction due to combination with body cap
  • Each size line up to 50~100A

Specifications

Fluid Powder and granular raw material mixed with air or inactive gas
Connection JIS5K/10K, ANSI150l, Ferrule etc.
Fluid pressure -0.05~0.6MPa
Fluid temperature ~100℃
Material Main unit Ball SCS13
Drive High torque electric actuator
Motor protection current limiter type
Position detector Actuator built-in micro switch
Signal Position, abnormal contact signal

3-way ball valve (Manual lever type)

Manual lever type ball diverter valve

Features

  • Manual handling for line with low switching frequency
  • Can be used for every powder and granular and rich in actual results
  • Adopted mechanism for reduction in damage in transferring material
  • Use sheet protector standard
  • High seal with Teflon touch
  • Free divergent direction due to combination with body cap
  • Each size line up to 50~150A

Specifications

Fluid Powder and granular raw material mixed with air or inactive gas
Connection JIS5K/10K,ANSI150lb, Ferrule etc.
Fluid pressure -0.05~0.6MPa
Fluid temperature ~100℃
Material Main unit Ball SCS13
Drive Manual lever handle

Model Caliber Dimensions Size 〔㎜〕
Model-Caliber d d1 L L1 L2
DBX-40S-SP 46 42 320 254 94
DBX-50S 57 53 280 234 94
DBX-65S 72 68 300 252 102
DBX-80S 85 81 320 271 111
DBX-100S 111 105 390 334 139
DBX-125S 136 130 470 406 171
DBX-150S 161 155 560 483 203

Ball diverter valve common specifications

Strong,light and compact body(No.1)

Strong,light and compact body(No.2)

Strong,light and compact body(No.3)

Structure to decrease damage of conveyed materials(No.1)

Strong Teflon seat and seat protector

Strong Teflon sheet is used, Teflon sheet does not directly come into contact with the material being transferred due to sheet protector device.

Mechanism to reduce damage to transferred material (No. 2)

List of transfer pipes and ball valve connection caliber

Used transfer pipe Inner diameter of coveryance pipe(mm)
Flow
Valve inlet inner diameter(mm) Inner diameter of
valve inlet(mm)

Flow
Valve Outlet inner diameter(mm)
Inner diameter of valve outlet
SUS304 40A sch5 45.3 < 46 Taper connection 42 < 45.3
SUS304 40A sch10 43.0 43.0
SUS304 50A sch5 57.2 57.5 53 57.2
SUS304 50A sch10 54.9 54.9
SUS304 65A sch5 72.1 72.5 68 72.1
SUS304 65A sch10 70.3 70.3
SUS304 80A sch5 84.9 85 81 84.9
SUS304 80A sch10 83.1 83.1
SUS304 100A sch5 110.1 111 105 110.1
SUS304 100A sch10 108.3 108.3
SUS304 125A sch5 134.2 136 130 134.2
SUS304 125A sch10 133.0 133.0
SUS304 150A sch5 159.6 161 155 159.6
SUS304 150A sch10 158.4 158.4

Comparison Table

Select diverter valve by referring the below comparison table.

Comparison of each feature
◎:Very excellent  〇:Excellent  △:Normal and Yes  ×:Inferior and No

Items + K120:S145 Air driven ball diverter Motorized ball diverter Cock diverter Plug diverter Flap diverter
DBXA series DBXM series DVA series
Air-driven Ball Diverter Ele Ball Diverter Cock Diverter
DBXA Series DBXM Series DVA Series
Used pressure ◎*1
Used temperature
Mass
Degree-of-freedom for branching ◎*2 ◎*2
Flow linearity ◎*3
Presence or absence of levels in flow channel
Cross-section uniformity
Consumed energy ◎*4
Switching speed
Switching during transfer × × × × ×
Maintenability ◎*5
Corresponding size △*6

*1:Standard seal up to 0.3Mpa, air pressure seal up to 0.6MPa
*2:Standard branchangle is 45°ト- type branch, others 67.5°, 90°,112.5°ト- type, Y – type branch compatibility possible
*3:Straight direction becomes ompletely straight line, branch direction becomes elobow pipe of approx 35°
*4: 150VA powerconsumption only at the tme of operation, compressor operation is not required
*5:Sheet replacement is possible whilemain body is attached to pipes
*6:Standard caliber up to 100A,in case of caliber more than 125A, consult us.

■Major targetted powdersand granules

Granulated sugar Raw rice Hydrated lime
Coffee powder Wheat flour Activated carbon
Powdered skim milk Polycarbonate Limestone
Barley Cellulose acetate  City garbage carbide
Tea by-products Polyethylene telephthalate Silica
Salt Polypropylene Cement
Sugar Phenol resin Carbon black
Malt ABS resin Calcium carbonate
Soybean meal Crushed resin sheet Plaster 
Polished rice Hydrated lime  

■Major types of industries for delivery

Petro chemistry and general chemistry Textile and paper manufacturing
Food and beverages Electricity and electronic
Healthcare and pharmaceutical Fertilizers and agrochemicals
Ceramic industry Feed stuff
Rubber and tire Automobile
Iron manufacturing and iron and steel Waste processing
Metal and machinery